October 31, 2024

Lockout-Tagout Procedures

By Safety Team

Master OSHA-compliant lockout-tagout procedures to prevent dangerous equipment startups during maintenance. Learn proper lockout device application, energy isolation verification, and communication protocols to protect workers.

equipment-safety

What are Lockout-Tagout Procedures?

Lockout-tagout (LOTO) procedures ensure machinery is safely de-energized during maintenance, preventing unexpected startups that could cause injury. It's a vital step in equipment safety.

Key Components

1. Lockout

  • Secure energy sources with personal locks
  • Only the user removes their lock

2. Tagout

  • Attach tags to locked devices with worker details
  • Signal that equipment is under maintenance

3. Verification

  • Test machinery to ensure it's off
  • Confirm all energy sources are isolated

Building Your Safety Mindset

  1. Know the Rules

    • Learn LOTO steps for your equipment
    • Attend training to stay sharp

  2. Be Consistent

    • Apply LOTO every time, no shortcuts
    • Double-check before starting work

  3. Communicate Clearly

    • Tell others when LOTO is in use
    • Coordinate with team during handoffs

Discussion Points

  1. How confident are you with our LOTO process?
  2. What challenges do you face following LOTO?
  3. Share a time LOTO made a difference—good or bad.

Action Steps

  • Review your equipment's LOTO procedure
  • Practice a LOTO step this week
  • Report any LOTO issues to a supervisor
  • Discuss LOTO with your team
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